Maintenance and Repair Services Zenith's maintenance and repair services ensure that your pumps maintain their precise metering performance to help you avoid costly unscheduled downtime and to maximize the quality and efficiency of your metering application. Locations Wide Range of Pumps Complete repair and service for all types of metering gear pumps used in the fiber, polymers, chemical and related industries. These services are not limited to Zenith Pumps alone. Most makes and models of gear pumps in differing types, sizes and manufacture can be serviced at our repair facility. This strategically located facility is equipped and staffed to handle a multitude of repairs--from cleaning to complete reconditioning, rebuilding and pump conversion. Customized Repair Programs Zenith Pumps can establish a Repair and Maintenance program to fit your particular requirements, whether it's one or one hundred pumps per month. We can assist in the evaluation of your pumps to determine why they failed and whether the problem was due to corrosion, lubrication, foreign particles, abrasion or any other cause. If needed, we can modify existing pumps to meet requirements for changing applications and improve process results. Special capacities, seals, clearances, lubrication and more are also available. Comprehensive Pump Repair Pump capacities from .03 - 1,500 cc/rev can be sent to Zenith for simple cleaning, technical evaluation, or for complete overhaul. This comprehensive service includes cleaning, disassembly, evaluation, reconditioning, inspection and assembly. A Material Safety Data Sheet is required for each pump and/or shipment prior to beginning the repair process. Cleaning is accomplished by two methods: high-temperature burnout using a vacuum furnace for high temperature pumps or specialized chemical cleaning when required by material process or pump type. Once initial cleaning is complete, pumps are disassembled. Each component is then mechanically cleaned and evaluated. Components are reconditioned or replaced as dictated by the evaluation or by customer-specified wear limits. They are then inspected, reassembled, certified, and repackaged for return transit. Customer specifications are maintained throughout the entire process and in many cases are improved and standardized. Product quality, as a result, is under better and more consistent control. Emergency Service Zenith Pumps is equipped to handle quick turnaround emergency repairs on pumps to help reduce plant downtime. Typical repairs are accomplished within 10 working days for standard or forecasted products. These pumps can be routinely repaired in less than 24 hours when necessary. When appropriate, transport to and from our facility can be arranged by Zenith's own carrier, ensuring efficient handling and minimum in-transit delays. Specially designed containers can be provided for easy handling and to prevent damage during transport. Inventory Control Zenith offers contracted parts inventory to assure those necessary components are in stock and available for quick repair. The customer forecasts yearly requirements and Zenith will maintain in-house stock which can be utilized on an as needed basis. Training Seminars Training seminars are available at Zenith or at the customer site. These in-depth programs cover major and minor repairs, preventive maintenance, and troubleshooting. Our Repair Services Team provides follow-up services. Technical Assistance If you have a routine application question, need help troubleshooting, or if you require assistance with a process, Zenith's Application Engineers are available to assist you in any way possible Years of Experience Zenith Pumps has over 75 years of experience in the manufacture and repair of gear pumps. Our broad knowledge, in addition to a well-equipped and professionally staffed facility, assures high quality work and quick repair of your pumps. Quality assurance is maintained through ISO 9001 Quality Systems Registration. We are committed to your particular requirements and assure complete confidentiality at all times. Convenient and Reliable What could be more convenient or more reliable than scheduled pump maintenance emergency repair service and technical assistance a phone call away?